Please turn on your javascript Gamal Aly Afifi - Engineering Manager - Chema Foam Co. - Imbaba, Egypt

Summary

I am a mechanical engineer of nearly 27 years of work experience, with 14 years of management experience in the field of maintenance, operations amp engineering projects with exposure to Manufacturing.
The last 10 years, my experience in the FMCG industries which upgrading my level of management based on both of Strong technical experience amp managerial skills earned from continuous self-learning amp training courses.

I am experienced with FMCG field as Engineering Manager in Misr Pyramids Group.
And in Foods field as Maintenance Manager in EgySwiss Company for Food Indus.
Also, in Dairy field as Senior Maintenance Supervisor in BEL Egypt Co. (la Vache Qui Rite).

Also, in Metals fabrication as Mechanical Maintenance amp Production Engineer in General Metals co.
Also in heavy Indus. / Pipes fabrication field as Maintenance and work shop Manager in FPI- Future Pipe Industries.
And, in the Petroleum - Oil /Gas field as Maintenance Division Head in SUCO- Suez Oil Company.

Experience

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Engineering Manager
Chema Foam Co.
Jan 2019 - Present | Imbaba, Egypt

Chema Foam Co.
 Within an effective ISO system:
Direct the Engineering Maintenance Dept. for the Chema Foam Plant by Supervise the maintenance engineers.
·        Establish, develop and manage a high qualified and performance Technical Team (Engineers and Technicians).
·        Defines the sub objectives needed to achieve the factory main objective.
·        Build the engineering system and Develop key relevant policy and work procedure and take the necessary action for system deployment.
·        Establish the spare parts Proposals and submit it to warehousing department to ensure the availability of spares with the min , max and reordering point per each machine.
·        Establish and follow-up the Training Matrix per each one in the dept. in co-operation with HR dept.
·        Develop and implement Mechanical and Electrical Maintenance plan and insure the technical accuracy.
·        Plan and manage new lines Machine Installations (new blue foam production line – the largest one in Egypt).
·        Maintain an accurate Engineering records and take the necessary action for all relevant analysis for improvement.
·        Establish the Maintenance Budget (OPEX ,CAPEX).
 Major Achievements:
·        Complete the Installations of new blue foam production line – the largest one in Egypt.
·        Establish the Maintenance Booklet per each Machine.
·        Establish the spare parts Proposals.
·        Apply 5S rules in Maintenance Workshop.

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Engineering Manager
Misr Pyramids Group
Jun 2014 - Jan 2019 | Cairo, Egypt

Misr Pyramids Group.
 Direct the Engineering Dept. for the Plants by carrying out the following:-
·        Supervise the maintenance engineers per each plant
·        Establish preventive maintenance schedules  
·        Establish the spare parts Proposals
·        Control the spare parts consumption.
·        Follow up and analysis the machines history to minimize the downtime
·        Within the continuous improvement, Review to minimizing the Defects and losses.
·        On job training for Technicians to rise their skills
·        Establish and follow-up the Risk assessment for Both Area and Function 
·        Establish and follow-up the Training Matrix for the Technicians
·        Manage the maintenance tasks within the safety &quality assurance policy.
·        Train the Technicians with short safety training.
·         Establish the Maintenance Budget (CAPEX, OPEX).
·         Major Achievements:
·        Establish the spare parts Proposals
·        Apply 5S rules in Maintenance section.

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Engineering Maintenance Manager
EgySwiss Group for Food Indus.
Nov 2012 - Jun 2014 | Cairo, Egypt

EgySwiss Group for Food Indus.
Within an effective ISO system:
Direct the Maintenance dept. for the Foods Plants (Meat processing plant, Fish processing plant and Chickens slaughter). By carrying out the following:-
·        Estimate the machine availability and OEE% for Prod. Lines and review the machine downtime.
·        Minimizing the Defects and losses by review the machines adjustment.
·        Establish and follow-up the Risk assessment for Both Area and Function
·        Establish and follow-up the Training Matrix for the Technicians.
·        Control the spare parts consumption.
·        Establish and Conduct preventive maintenance.
·        Follow up and analysis the machines history to minimize the downtime.
·        Train the Technicians with short safety training.
·        Manage the maintenance tasks within the safety &quality assurance policy.
 Major Achievements:
·        Establish spare parts store.
·        Apply 5S rules in Maintenance section.

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Senior Maintenance Supervisor Engineer
BEL Egypt Co. (la Vache Qui Rite)
Feb 2008 - Nov 2012 | Cairo, Egypt

BEL Egypt Co. (la Vache Qui Rite),A French leading company in the field of processed Cheese , Within an Autonomous management system/TPM, Direct the Objectives work for two cheese Packing and a Carton Plants by carrying out the following:-
·        Estimate the OEE% for Prod. Lines and review it with Maintenance Downtime.
·        Within the continuous improvement, Review to minimizing the Defects and losses.
·        Establish and follow-up the Risk assessment for Both Area and Function
·        Establish and follow-up the Training Matrix for the Technicians.
·        On job training for Technicians to increase their skills.
·        Control the spare parts consumption.
·        Conduct preventive maintenance in accordance with SAP.
·        Follow up and analysis the machines history to minimize the downtime.
·        Train the Technicians with short safety training.
·        Manage the maintenance tasks within the safety &quality assurance policy.
·        Train the Operators for autonomous Maintenance.
 Major Achievements:
·        Establish the maintenance Procedures, activities and spares for SAP program  
·        Cost saving by decreasing the Defect, Ovt. and in spares by fabricating it locally.
·        Apply 5S rules in Maintenance section.

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Maintenance and Workshops Manager
Future Pipe Industries
Sep 2003 - Feb 2008 | Giza, Egypt

Future Pipe Industries (FPI)
·        Machining, Repair and Fabricate the Pipe ends Dies in Workshops.
·        Mechanical Maintenance for production lines
·        Manage factory machines and facilities to its optimal safe working conditions.
Major Achievements:
·        Completed the dies fabrication project for our sister company (Qatar branch) in almost 3 months, ahead of the original schedule of 6 months.
·        Fabricated a pipe ends winding machine by reverse Eng.

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Project Engineer
Project: Dar Elmona Child Care Hospital
Oct 2002 - Sep 2003 | Algiza, Egypt

• Receive, Operate and Maintain the Project Equipment (Electromech. Equip.; RO water system , Boilers ,Diesels , Firefighting pumping station , Central Air Condition , Elevators)
• Establish preventive maintenance schedules
• On the job training for Technicians
Major Achievements:
• Commissioned and started-up the hospital Equipments and.
• Established the Maintenance plans and trained Technicians to carryout it

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Mechanical Maintenance& Machining Division Head
Bahgat Group. (Goldi)
Aug 1997 - Oct 2002 | Algiza, Egypt

Within an effective ISO system:
• Direct central workshops (lathes, Grinding. Milling, Punching ,pipes bender ,wire cutting, elec. Drill machines)
• Carry out the Maintenance activities (Both Preventive & Break Down) for the appliances production lines pneumatics / hydraulic equipment, Electrostatic Painting lines, presses, compressors, pumps, thermoforming machines …. ).
Major Achievements:
• Initiate and Fabricate a Packing machine to save time &effort and increases production rate
• Established the Maintenance plans and Train Technicians to carryout it

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Maintenance Division Eng.
Suez Oil Company (petroleum company )
Sep 1995 - Aug 1997 | Hurghada, Egypt

Within an effective LOSS CONTROL system
• Carry out Maintenance activities (Both Preventive & Break Dawn) through the maintenance program CMMS for Gas plant Equipment (Water / Liquefied Petroleum Gas Pumps, Air / Gas Compressors, Fin fane Coolers, Heat Exchangers, Phases separators, tanks…etc.)

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Mechanical Maintenance & Production Engineer
General Metals co.
Aug 1990 - Sep 1995 | Cairo, Egypt

For the Evaporators & Alum. Hot &cold rolling, Aluminum Continuous Casting Production lines, Presses, Argon welding , Electrostatic paints Line, cut to length and circular shears, Annealing furnaces, slating machines ,Air Compressors ,pumps ),
Major Achievements:
• Commissioning and startup for the Evaporators factory.
• Established the Maintenance plans and trained Technicians to implement.

Education

Cairo University
Master, Masters, MSc, ‎
M.Sc. In Mechanical Engineering
CGPA 4.4/5
1996
Cairo University
Bachelor, Bachelors, BSc, B.Sc. In Mechanical engineering, Cairo University, July 1987‎
Mechanical Engineering
1987

Languages

Expert English
Expert Arabic